Construction of Wellheads, Manifolds, Seperators, Heater-Treater, Desalter, Overflow Tanks, Emulsion Breakers, Wastewater Injection, Stock Tanks and Well Production Pumps in the Oil and Gas Production industry, performs maintenance and repair services.
It also carries out the engineering, design, project design, manufacture, maintenance and repair of Rotary Tables and Tij boxes used in well completion services on a turnkey basis.
Decomposition Systems in Petroleum Industry: Undesirable substances in petroleum are separated by various physical and chemical methods. In oil, water, gas, emulsion, etc., which may differ according to each field and each well. is found. The instrument to be used is selected according to the content of the oil collected at that station. Their capacities are also determined according to the amount of incoming fluid.
Major Parsers Used:
Free Water Knock Qut-FWK): It is a device in which free water produced with petroleum is separated by shearing with density difference during rest
Seperatör: They are used for the separation of water and gas produced together with petroleum. According to the working principles, two-phase and three-phase They are divided into 2 phases. - 2-phase liquid-liquid (oil-water), liquid-gas (oil-gas) - 3-phase liquid-liquid-gas (oil-water-gas) According to their external appearance ; they are manufactured in separate types (horizontal-vertical-spherical). Üç phase vertical separators are more widely used.
Emulsion Breaker (Heater-Treater): When the water in the oil reaches a certain amount, they form a viscous substance that we call oil-water emulsion with the contribution of the agitation during production. This water in the emulsion is separated in the Emulsion Crusher. Chemical substance is added to the oil at the inlet of the Emulsion Crusher or before. The oil enters the Emulsion breaker from the upper side, hits the plates and moves downwards, is heated by the U pipe, and drops to the bottom from the density difference of the separated water. In short, the separation process in the Emulsion Crusher is based on 4 basic principles: chemical addition, impact, heating and crushing. Emulsion Breakers are of 2 types, horizontal and vertical.
Desalter: They are used to separate the salt in petroleum. At a certain temperature, oil, which is added with fresh water and chemicals, is sent to the desalter. Electric power (electrostatic field) is used to combine and crush water droplets. Fresh water is added to the system in order to remove the salt decomposed by the chemical from the oil. The separated water and the added water take the salt separated from the oil (by washing the oil) and sink to the bottom as brine.
Tanks: a) Production Tanks: There are at least two production tanks at the stations, the volumes of which vary according to the amount of oil produced. While the oil is rested and pumped in one, the production is transferred to the other tank. Measure out from the tank every two hours. The amount of incoming oil is checked. b) Test Tanks: There are 1 or 2 test tanks depending on the number of wells connected to the station. The valve of the well whose efficiency is desired to be measured is turned into the test line from the production line in the manifold and the well is connected to the test. For ease of calculation, test tanks are manufactured in a diameter that takes 1 barrel per cm. c) Wastewater Tanks: The water separated from the oil is collected in these tanks and pumped into the injection wells. d) Other Tanks: There are also different volumes of diesel oil tanks at the stations, a water tank for usage and fire extinguishing systems, and injection water tanks at the stations where water injection project is implemented.